Core Competencies
High-Performance Industrial Automation Systems

Section 01
Semi Automatic Assembly stations
Ergonomics
POKA YOKA
Safety
Servo or Hydro-pneumatic Press Systems
Radial Riveting Systems
Welding
Fastening
Gluing / Sealant / Lubricant dispensing
Ultrasonic Welding
Heat Staking
Processes suitable for Metals / Plastics
Robot for welding / Dispensing applications

Section 02
Assembly Automation For Small Light Assemblies
Assemblies less then 1 kilo max
Cycle times ranging from 0.5 to 15 seconds
Multiple assemblies per cycle
Rotary indexing and Linear indexing options
Vision Systems and Robots Integrated
Feeding systems Integrated
Testing integrated
User Friendly controls and Detailed Reports
Self-Diagnostics and Error Reporting
Operator Safety

Section 03
Assembly Line Automation for big heavy assemblies
Assemblies 1 to 50 kilos
Cycle times Ranging from 6 to 60 seconds and above
Palletized Conveyor Lines
RFID and/or Bar code based tracking
Process data acquisition
All assembly processes automated
Surface treatment
Glue / Lubricants / Sealant Dispensing Automation
Vision systems
Robot integration and automated part feeding
Manual stations with safety and Poka Yoka
Inline and End of line testing and inspection
Label application
Laser marking


Section 04
Automation Products & Modules
Servo Rotary IndexersBrochure
High Speed Servo Pick and place for small parts.Brochure
Horizontal stroke settable 90 -110 mm.
Vertical Stroke programmable at both ends- Maximum 40 mm
Maximum Payload 500 grams including gripper and sensors.
Modular Conveyors
Features
Geared motors from 0.12Kw / 0.18 Kw 3 Phase 380/440 V
Flat Belt material– Polyester or Polyurethane. Other materials on request
Heat resistant belts on Request
Standard aluminum profile construction.
Optional Leg stands.
Lengths from 400 mm to 4 meters.
Widths from 40 mm to 300 mm.
Variants
End Drive – Motor Direct coupled
End Drive – Motor Offset coupled
Middle Drive – Motor Direct Coupled
Middle Drive – Motor Offset Coupled
Custom Conveyor Applications
Palletized Conveyor Systems – Pallet sizes from 100×100 to 500×500.
RFID / Bar code tracking
Modular Plastic belts or Power and free roller chain options
Parts feeding buffer systems
Elevated hopper conveyors
Servo Indexing conveyors

Section 05
Servo Rotary Indexers
Size 50
Maximum Dial Plate diameter 500 mm.
Maximum axial Load xxx
Reduction Ratio 1:4.5
Size 100
Maximum Dial Plate diameter 1000 mm
Maximum axial load – xxx
Reduction Ratio 1: 36
Maintenance / Lubrication free.
No Wear and Tear parts
High Dynamic and Static Load ratings
Suitable for Dial plate sizes from 500 mm to 1000 mm.
Aluminum Alloy Housing.
Stationary Center column mounting provision with hole for cable and tube routing

Section 06
Custom Automation
Penta Automation has supplied custom automation solutions for various process such as
Process Line for copper conductors of Turbine Generators
Trimming of composite Thermoformed shells for Luggage Industry
Endurance Testing systems for Plastic enclosures and assemblies
High speed vision inspection systems for industrial parts
High Speed Automation cells with Robots
High Speed dispensing and solid part filling machines
Continuous high speed assembly machines

Section 07
Automated Testing & Marking
Mechanical Function Tests
Endurance Test
Force + Displacement tests
Torque Tests
Vision Systems Integration
LCR Tests / Electrical Tests
Result Printing / marking on product
